Feed Conveyor

The Precision Material Handling System for Tire Processing

Feed conveyors with integrated tire alignment guides form the critical interface between tire collection and shredding operations, ensuring optimal material presentation for efficient processing. These heavy-duty systems combine robust construction with intelligent positioning technology to maximize throughput while minimizing equipment wear.

Engineered for Controlled Tire Feeding

Constructed with 10mm thick AR400 steel pans and impact-resistant chain flights, the conveyor withstands the punishing loads of whole tire handling. The alignment system features adjustable guide rails and powered centering wheels that automatically orient tires into the ideal shredding position. Hydraulic or electric drive systems deliver variable speeds from 0.1-1.5 m/s to match processing requirements.

Advanced Alignment Technology

The conveyor incorporates multiple positioning stages: initial width guides that prevent overlapping tires, rotating orientation wheels that align beads perpendicular to the cutting plane, and final centering arms that ensure precise entry into the shredder throat. Laser sensors and machine vision systems verify proper alignment before releasing tires to the shredder.

Operational Advantages

The system processes up to 60 passenger tires per minute with consistent positioning accuracy within ±25mm. Automatic jam detection momentarily reverses the conveyor to clear misfed tires. The low-friction deck design prevents rubber buildup while minimizing energy consumption. Some models incorporate weight sensors that optimize feed rates based on tire size and construction.

Maintenance for Continuous Operation

Daily chain tension checks prevent slippage and wear. Weekly inspection of alignment mechanisms ensures proper tire contact. Monthly lubrication of all bearings extends component life. Annual recalibration of sensor systems maintains positioning accuracy. Modern systems feature automated wear monitoring that predicts component replacement needs.

Application-Specific Configurations

Specialized versions include: triple-width designs for OTR tires, heated decks for cold climate operation, and hybrid belt/chain systems for mixed tire streams. The latest innovations incorporate AI vision systems that automatically classify tires by size and construction before feeding.