Dust Collection System

The Advanced Air Quality Solution for Tire Recycling Facilities

Industrial dust collection systems specifically engineered for rubber particle capture represent a critical component in modern tire recycling operations. These high-efficiency systems combine powerful airflow management with specialized filtration technology to maintain safe working environments while recovering valuable rubber fines.

Engineered for Rubber Dust Challenges

The system features heavy-duty construction with abrasion-resistant ducting (minimum 12ga steel) and specialized filter media designed for sticky rubber particles. Centrifugal fans generate 15-25" w.g. static pressure to overcome system resistance while maintaining 500-10,000 CFM airflow capacity. Explosion-proof design includes spark detection and suppression systems meeting NFPA standards for combustible dust.

Multi-Stage Filtration Technology

Primary cyclonic separators remove 90% of coarse particles (>50μm) before reaching filters. The main filtration stage utilizes PTFE-coated cartridge filters with nanofiber membranes that achieve 99.97% efficiency on particles down to 0.3μm. Reverse-pulse cleaning systems maintain airflow while preventing filter blinding. Some systems incorporate final HEPA filtration for ultra-fine particle control.

Operational Advantages

The system captures up to 99.9% of airborne rubber particles at source points including shredders, granulators, and conveying transfers. Automatic airflow balancing maintains proper capture velocities despite filter loading. Collected rubber fines are automatically discharged into sealed containers for recovery and recycling. Energy-efficient variable frequency drives reduce power consumption during lower production periods.

Maintenance for Peak Performance

Daily inspection of filter differential pressure prevents overload conditions. Weekly testing of explosion protection systems ensures safety compliance. Monthly filter cleaning maintains optimal airflow. Quarterly ductwork inspection identifies wear points needing reinforcement. Annual system certification verifies collection efficiency meets regulatory requirements.

Application-Specific Configurations

Specialized versions include: cryogenic systems for frozen rubber processing, odor-control models incorporating carbon filtration, and mobile units for temporary operations. The latest innovations feature AI-powered airflow optimization that automatically adjusts to changing production conditions.