Bead Wire Separator System
The Precision Steel Removal Solution for Tire Recycling
Bead wire separators represent the critical stage in tire recycling that liberates and recovers high-purity steel cord from shredded rubber. These specialized systems combine mechanical separation with advanced sorting technology to achieve over 99% steel recovery while maintaining rubber granule integrity.
Engineered for Maximum Metal Recovery
The system features a multi-stage separation process beginning with primary magnetic drums that extract up to 90% of liberated steel. Secondary processing employs high-intensity rare earth magnetic rollers that capture fine steel filaments down to 0.5mm length. The final stage utilizes eddy current separators to remove non-ferrous metals from the rubber stream. All components are housed in a heavy-duty steel frame with vibration isolation mounts.
Advanced Separation Technology
Proprietary flexing decks precondition the rubber-steel matrix to enhance wire liberation before magnetic separation. Variable-speed vibratory conveyors optimize material presentation to magnetic fields. Self-cleaning magnetic drums automatically discharge collected steel into segregated containers. Some systems incorporate X-ray fluorescence sensors for real-time metal content analysis.
Operational Performance
The separator processes up to 10 tons/hour of tire-derived material while maintaining rubber purity below 0.2% residual steel content. Energy-efficient permanent magnet circuits require no electrical power for operation. The system's modular design allows easy adaptation to different feed stock characteristics and output requirements.
Maintenance for Peak Efficiency
Daily inspection of conveyor belts and wear liners prevents material loss. Weekly testing of magnetic field strength ensures proper separation power. Monthly bearing lubrication extends component life. Annual recalibration of sensor systems maintains sorting accuracy. Modern systems feature automated diagnostics that predict maintenance needs.
Output Specifications
The system produces:
Clean steel wire with less than 1% rubber contamination
Rubber granules with under 0.3% residual metal content
Separate non-ferrous metal fraction (aluminum, brass)
Automatic sorting by metal type for maximum recycling value