Ballistic Separator
The Intelligent Material Classification System
Ballistic separators revolutionize waste pre-sorting operations by mechanically separating incoming material streams into distinct fractions based on size, shape, and ballistic properties. These advanced systems combine multi-dimensional motion with precision screening to achieve high-purity separation of recyclables from combustibles while minimizing manual sorting requirements.
Engineered for Maximum Separation Efficiency
The system features a heavy-duty steel frame supporting multiple inclined screening decks with specialized surface treatments. Articulated eccentric drives generate a compound elliptical motion pattern that propels materials across the screening surfaces. The precisely calibrated motion profile (5-15mm amplitude at 600-900 RPM) creates distinct material trajectories for flat items, rolling objects, and fine particles.
Advanced Sorting Technology
Three-dimensional material separation occurs through a combination of screening gaps and ballistic projection. Flat materials (paper, cardboard) ride the surface waves to upper discharge points, while rolling items (containers, bottles) migrate downward. Fine particles pass through screen apertures to a separate collection stream. Some systems incorporate optical sorting modules that further refine material streams based on composition.
Operational Advantages
The separator processes up to 40 tons/hour of mixed waste with 90%+ purity in output fractions. Self-cleaning screen decks prevent material buildup and blinding. The system's modular design allows quick adaptation to different waste compositions. Energy-efficient drive systems consume up to 30% less power than conventional screening technologies while delivering superior separation performance.
Maintenance for Continuous Performance
Daily inspection of screen decks ensures proper material flow. Weekly drive mechanism lubrication prevents premature wear. Monthly measurement of motion parameters maintains optimal separation efficiency. Annual recalibration of vibration systems guarantees consistent operation. Modern units feature condition monitoring that predicts bearing and drive component maintenance needs.
Output Stream Specifications
The system produces three primary fractions:
Two-dimensional materials (paper, cardboard, films) with less than 5% contamination
Three-dimensional containers (bottles, cans) with over 90% purity
Fine organics and residues suitable for composting or energy recovery